With continuous shifts in global value chains, consistent introduction of new-age technology and growing diversification of engineering applications, we are keen to sustain efficiency through agility.
We are demonstrating efficiency by developing manufacturing methodology that supports the delivery of customised products, the proficiency to offer superior quality products within close deadlines and our consistency in supplying products that can be easily inculcated in the customers’ production line. We consolidate quality responsibility at our end on the intergrated product. The cumulative capacities of the Hyderabad and aurangabad facilities enable us to significantly expand our product portfolio and integrate cutting-edge technology across operations. During the year under review, we have setup fabrication and shaft making lines for enhancing efficiency at our customers end. Over the years, we have built capabilities to punch, cut, machine and assemble components of higher complexities and integration with greater accuracy and lower tolerance levels.
We rely on agile processes, methods and facilities to deliver our competitive edge efficiently.
Sheet Metal
- Sheet metal laminations punching from 0.35 mm to 3mm thickness
- Laser cut of steel stampings with thickness ranging from 0.35 mm to 25 mm
- Special Process: Re-varnishing or re-coating of insulation layer 0.005 mm to meet special requirements of hydro and thermal generators
Precision Machining
- Equipped with fabrication facility for manufacturing of gear cases and motor frames among others
- Machining of stator cores & rotor cores with outer diameter ranging from 400 mm to 2000 mm along with customization as per the customer requirement
- Stator cores assembled with steel casting stator frames by shrink fit process, and subsequently machined to final product accuracies
- Capability to manufacture shaft up to 900 mm diameter and 3000 mm length
- Precision machined casted parts (up to 4,000 kgs in assembled condition)
- Casting material ranging from grey iron / ductile iron / ductile iron with sub-zero impact resistance / low carbon alloy steel / Mnni alloy steel grades (with impact resistance of -50° C)
15 microns
Capability of Machined tolerance
Assemblies
- Large stator core assemblies up to 2000 mm diameter and 1000 mm stake height
- Large rotor core and shaft assemblies size upto diameter 650 mm and length 2500 mm
- Large die cast rotors up to diameter 550 mm and core length of 980 mm and with aluminium weight up to 105 kgs
- Rotors skewed and with multi spacers to have efficient cooling system in the motors
- 5 axis CNC machines up to 1,600 mm X 1,600 mm travel for complex machining parts
- Equipped with specialised inspection fixtures, which ensures the quality of stacks under high pressure application
Other special features
- Sub-assembly (with Sheet metal / Casted / Forged / Hardware / adhesives)
- Multi-layer Painting
- Thermal Spray Coating (Znal)
- Rust Prevention Packaging
- Sea-worthy Packing
World-class tool room
For manufacturing tools suitable for varied applications, we have developed one of the most sophisticated tooling facilities in the country. it has the capability to produce some of the largest single piece tools. along with the production of Jigs, fixtures and Pressure Die casting for machine shops, we have developed the capacity to produce Sheet metal products that have extremely high tolerance levels and significantly reduces lead times for tool development.